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Aldermans News
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(0)1752 201200
Consistent, Clean Welds at Scale
Robotic welding
Quality, Speed & Efficiency in MIG Fabrication
Robotic
welding excellence
Robotic welding delivers a high level of accuracy, reliability, and efficiency in our fabrication work. Ideal for mid- to high-volume production, supports faster throughput, excellent repeatability, and dependable weld strength across a wide range of materials and applications. By automating the MIG welding process, Aldermans can achieve high-quality results with reduced lead times and enhanced cost-effectiveness.
How Aldermans Delivers Precision with Automation
What is
robotic welding?
Robotic welding is an automated process that employs a collaborative robotic arm to produce MIG welds to a consistent standard. At Aldermans, our robotic welding cell integrates the Universal Robots UR10e arm with the EWM Titan XQ 400 Puls welding plant, one of the most advanced MIG systems available. The cell is programmed using SmoothTool software, enabling quick setup through a teaching pendant and point-to-point interface.
This setup enables the delivery of consistent, high-quality welds with minimal variation. Robotic welding is typically used as part of a broader fabrication project, but can be commissioned as a standalone service for jobs involving suitable batch quantities or regular production runs.
wide variety of components & materials
Capabilities & applications
Our robotic welding system is designed to handle a wide variety of components and materials that require consistent weld quality across large production volumes.
Material compatibility:
Mild steel, stainless steel, and aluminium
Weld types:
Fillet, butt, tack, plug, and pipe welds
Weld speed:
400mm per minute
Air movement speed:
1000mm per second
Robot reach:
1300mm, allowing for larger or more awkward components
Efficiency:
Fast setup and rapid changeover for high-mix production
Batch production:
Multi-part jig welding to reduce handling and downtime
Jig design:
In-house design and manufacture of fixtures for complex components
the process
How robotic welding works
Part setup & fixturing
Once parts have been fabricated using our other in-house processes, they are then transferred to our robotic welding cell. Depending on the component, items are either fixtured directly onto our Siegmund Extreme 8.7 welding table or secured in a custom jig designed for multi-item setups.
Programming the robotic arm
The robotic arm is then guided by the operator using the SmoothTool teaching interface. Each weld path is manually set via a teaching pendant, allowing the software to store exact movement instructions. Once programmed, the robot consistently repeats these welds on all subsequent parts.
Quality control & production
Before production begins, we conduct an initial quality control inspection to verify alignment and dimensions. Once approved, the programme is locked, and the robot operates continuously. When necessary, additional inspections can be scheduled at timed or quantity-based intervals.
Optimised Solutions for Diverse Projects
Why choose
aldermans for robotic welding?
We adopted robotic welding to address the increasing demand for clean, repeatable welds in batch production. By combining collaborative automation with in-house fixture design, we can streamline preparation time and enhance overall process efficiency.
Robotic welding offers:
- Reliable quality: Repeatable welds across all units
- Increased throughput: Less downtime between parts
- Cleaner finishes: Strong, precise welds every time
- Cost-effective runs: Particularly on repeat jobs or standardised assemblies
Our team will evaluate each component to determine if robotic welding is the most suitable method. We can offer advice on fixture choices, production volumes, and possible efficiencies.
Additional metalworking Services: Folding, Welding, & Powder Coating
Integrated metalworking services
Beyond laser cutting, we offer a comprehensive range of metal fabrication services tailored for precision, durability, and high-quality finishes. Available as standalone options or as part of an end-to-end solution, these services streamline production and ensure quality at every stage, from initial material cutting to final product finishing, meeting diverse project requirements efficiently.
Find Out How Our Robotic Welding Services Can Support Your Project
Contact us for discuss your robotic welding requirements
Looking for clean, repeatable welds for your next project? Our robotic welding cell is ideal for batch production and complex assemblies. We’ll assess your part and advise on the best solution to meet your requirements.
Get in touch to see how robotic welding can support your fabrication needs.
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We are one of the South West’s leading metal fabricators. With 50 years’ experience, we are specialists in sheet metal fabrication and custom metal parts.
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- Bell Close, Newnham Industrial Estate, Plymouth, UK, PL7 4JH
- 01752 201200
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