Rittal is a global leader in industrial enclosures, power distribution, climate control, and IT infrastructure, operating 11 production sites across three continents and employing over 11,000 people worldwide. Among these facilities is their Plymouth plant, a key hub that manufactures IT server racks, network enclosures, and critical components for their renowned electrical cabinets.
Faced with soaring demand for their electrical cabinets, Rittal’s Plymouth plant needed a trusted supplier to scale production of vertical panel uprights quickly. These components, integral to the design and functionality of the cabinets, required high precision and consistent quality to meet customer expectations. As a long-term partner with over 15 years of collaboration, Aldermans was selected to deliver scalable manufacturing solutions to meet these needs.
We utilised our state-of-the-art Laser Punch Combination Machine and HFE Amada Press Brake to produce vertical panel uprights with exceptional accuracy and repeatability. Although the fold requirements for these panels were relatively straightforward, the detailed specifications required exact dimensional tolerances. By adapting the fold sequence, we consistently achieved critical measurements within tight limits.
During production, we responded to updated standards by introducing an additional process to ensure the panels were scratch-free and ready for finishing. These panels, being customer-facing components, underwent thorough quality checks, supported by custom inspection gauges that improved inspection times by 50%.
To streamline the supply chain and ensure uninterrupted production, we worked closely with our trusted suppliers, sourcing materials from Sebden and tooling from Amada.
Through our efforts, the initial order was completed within just 3–5 days, enabling Rittal to meet their customer commitments. We now manufacture approximately 200 sets of panels per week for their electrical cabinets, supporting their ongoing growth and ability to fulfil orders on time.
Our partnership has since evolved into a long-term collaboration, with daily deliveries facilitated by a KANBAN call-off system that ensures a seamless and efficient supply chain. Rittal’s electrical cabinets have become a significant sales driver, opening new opportunities in global markets.
“Rittal is very appreciative of the way Aldermans was able to quickly supply high-quality products to enable us to meet our own customer deadlines.”
– Rittal
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